Welding Laser

JKH Laser Welding Machine for Auto Parts
            • Automatic feeding system , output of over 1 million pieces per year;
            • Customized frock clamp , automatic welding components like recliner assay;
            • High efficiency fiber laser source imported from USA or Germany;
            • Germany-made professional fiber laser welding head;
            • Japan-made high quality pneumatic component;
            • Professional Cooling and dust-exhaust system.

X-axis Moving Speed 30 m/min
Effective Stroke 0-160 mm
Positioning Accuracy ≤0.05 mm
Repeated Positioning Accuracy ≤0.03 mm
Resolution 0.001 mm
Y-axis Moving Speed 30 m/min
Effective Stroke 0-80 mm
Positioning Accuracy ≤0.05 mm
Repeated Positioning Accuracy ≤0.03 mm
Resolution 0.001 mm
Z-axis Moving Speed 20 m/min
Effective Stroke 0-300 mm
Positioning Accuracy ≤0.05 mm
Repeated Positioning Accuracy ≤0.03 mm
Robot Effective Radius 0-2000mm
B1-axis Speed Moving Speed 30rpm/min
B2-axis Speed Moving Speed 30rpm/min

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TW Automatic Laser Tube Welding Machine

● High welding speed and high efficiency , 3-6 times higher than argon arc welding;

● Little heat-affected zone and thermal deformation;

● Welding joint track technology integrated with flagging formation equipment, automatically welding the whole roll of steel belt into steel tube on the highly-performance production line;

● Applied for tube welding for all kinds of industries Tab Content goes here.

Laser Power(W) 1500-1600
Welding Thickness(mm) 0.5-2.5
Welding Length No Limitation
Welding Speed(m/min) 1-8
Welding Material stainless steel/ carbon steel / alloy steel

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PW Automatic CNC Laser Tailor Welding System

● Consist of welding part, steel sheet position structure, sheet dragging structure and automatic feeding robot hand;

● Each axis is transmitted by high precision pinion and rack and ball screw;

● High efficiency transmission;

● Equipped with weld tracking system to make effective compensation for weld excursion;

● Equipped with high precision magnetic separator to ensure transmitting one steel sheet at a time;

● Especially for tailor-welding cold-roll steel sheets and hot galvanized steel sheets.

X-axis Stroke 2100mm
Y-axis Stroke 20mm
Z-axis Stroke 100mm
Position Structure Stroke 150mm
Positioning Accuracy 0.08/1000mm
Repeated Positioning Accuracy 0.05mm
Moving Speed 30m/min
Laser Source Power 3000-6000W
Focal Length 250-300mm
Steel Sheet Thickness 0.6-3mm
Steel Sheet Width 250-2000mm
Steel Sheet Length 600-3000mm
Welding Speed 5000-10000mm/min
Welding Flatness ≤0.10mm/m
Welding Straightness ≤0.15mm/m
Machine Size 11715*9320*3285mm
Weight 25000kg
CNC System SIEMENS 840DSL
Capacity 80KVA
Phase 3
Voltage 380V
Frequency 50Hz
Protection Grade IP54

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WALC Serial Wide Area CO2 Laser Cutting &Welding Machine
        • designed specially for cutting thicker materials with bigger plate sizes;
        • can profile any shape mild steel, stainless steel and aluminum from 0.5mm to 25mm;
        • can be configured with a variety of Laser Resonators from 1 KW to 5 KW;
      • the laser source Rofin DC030 is fixed on of the beam.

Model WALC6030
X Stroke 6000mm
Y Stroke 3000mm
Z 1 150mm
Z 2 150mm
XY 40m/min
Positioning Accuracy ±0.2mm/10m
Repeatability Accuracy ±0.1mm/10m
Thickness of Cutting MS ≤20mm
Thickness of Cutting SS ≤10mm
Thickness of Cutting AL ≤8mm
Model WALC8020
Laser Source Power 2000-5000W
Operating System SIMENS840D  24’LCD Screen
Thickness of Welding SS 1-1.5mm
Welding Scale 2m×8m
Application SS Radiator Plate / Pressure Container
Processing Method Rolling Feeding
Welding Method Tailored Blank Laser Welding / Stitch Welding

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Continuous Fiber Laser Welding Machine

● Good laser beam quality, fast welding speed, stable and beautiful welding joints;
● Welding depth-to-width ratio can up to 10:1, smooth and beautiful welding spots, good properties in strength and toughness, without treatment after welding or just with some simple treatment, reduce the labor intensity of workers;
● High electro-optic conversion rate, low energy consumption, save a lot of processing costs for customers in long-term use;
● High reliability, operated continuously in 24 hours, meet the demands of mass processing and production.

Model LWF500 LWF1000
Laser Source Imported IPG continuous fiber laser Imported IPG continuous fiber laser
Laser Wavelength 1070nm±5nm 1070nm±5nm
Laser Mode Multimode Multimode
Working Mode Continuous Continuous
Average Output Power 500W 1000W
Average Consumption Power 2000W 4000W
Power Adjusting Range 5-95% 5-95%
Power Instability ≤2% ≤2%
Transmission Fiber Core Diameter 50um 50um
Min Light Spot 0.2mm 0.2mm
Fiber Length 5m、10m、15m(optional) 5m、10m、15m(optional)
Cooling Method Water cooling Water cooling
Cooling Water Temperature 20-25℃ 20-25℃
Power Supply AC 220V±10% ,50/60Hz AC 220V±10% ,50/60Hz
Working Temperature 10~35℃ 10~35℃
Working Humidity ≤95% ≤95%

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Fiber Laser Galvanometer Welding Machine

● Small focused spot diameter ensures welding with power density and processing range;
● Low maintenance costs;
● The air-cooling compact design is easy to be integrated to automated production line.

LWF150QC
Machine size 900×560×1115mm
Repeated positioning accuracy <8μrad
Processing speed 1m/s(1mm high single line composed of letters and munbers)
Weding range 70×60mm(standard) 90×80mm(optional)
Laser Length Fiber laser /1070nm
Power output(W) 150
Maximun single pulse energy(J) 15
Power stability <2%
Beam quality(BPP) 5mm×mrad
Pulse width 0.1–25ms continuous and optional
Minimun focus spot diameter 0.2–0.4mm
Manual lifting range 385mm
Cooling mode Air coooling
Power supply 200-240 VAC 50/60 Hz 1700W

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Fiber Transmitting Laser Welding Machine (Energy Feedback)

● With first-class “energy feedback technology”, the optical fiber transmitting laser welding machine can control laser output power fluctuation within 3% and ensure stability of laser output power, so as to improve welding repeat ability, reduce unqualified products and save the costs for enterprises;
● With multiple beams process simultaneously, the welding speed is improved obviously. So customers can complete processing orders efficiently with good quality in a minimal amount of time;
● The welding depth-to-width ratio can go up to 10:1, the welding spot is smooth and beautiful, flat and pore-free. Without any treatment after welding, or just with some simple processing, it can reduce labor intensity;
● No specific equipment for welding environment, it can work with some refractory materials, such as titanium, quartz, at room temperature or special conditions.

Model LWY50C LWY150C LWY300C
Average Output Power 50W 150W 300W
Laser Wavelength 1064nm 1064nm 1064nm
Max Single Pulse Energy 50J 60J 80J
Pulse Width 0.1ms-15ms(continuously adjustable) 0.1ms-15ms(continuously adjustable) 0.1ms-15ms(continuously adjustable)
Pulse Frequency 1HZ-100HZ(continuously adjustable) 1HZ-100HZ(continuously adjustable) 1HZ-100HZ(continuously adjustable)
Welding Depth 0.05-1mm(depending on the materials) 0.05-1mm(depending on the materials) 0.05-1mm(depending on the materials)
Power Supply 380V 50HZ 380V 50HZ 380V 50HZ

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Mold Laser Welding Machine

● Small spot size and heat range, no mold deformation and color change, no gas pore and collapse after welding, can be grinned to polished surface;
● Avoid thermal strain and post-processing, greatly save production cycle of molds and shorten the order processing cycle;
● Good cooling performance, the useful life of xenon lamp is 2-3 times than the similar products in the country;
● Customize special machines according to customer requirements.

Model

LWY180M

Average Output Power

180W

Laser Wavelength

1064nm

Max Single Pulse Energy

60J

Pulse Width

1-20ms continuously adjustable

Repeat Frequency

1-20HZ continuously adjustable

Continuous Output Energy Stability

≤±3%

Continuous Working Hours

≥24 hours

Welding Depth

≥0.8mm

Spot Diameter

0.2-2mm

Power Supply

AC 220V 50HZ

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YAG Laser Welding Machine

● The industrial “T” shaped engine base reserves 120mm height between laser focus and working table for fixture and processing parts installation. With adjustable height and scientific and reasonable design, the machine is easy to operate;
● Equipped with intelligent protection device, it will shut off automatically when laser water cooling system has a failure;
● With high reliability, it can be operated continuously in 24 hours and meet the demands of mass processing and production.

Model LWY200 LWY300 LWY400
Average Output Power 200W 300W 400W
Laser Wavelength 1064nm
Max Single Pulse Energy 50J 70J 80J
Pulse Width 0.2-20ms continuously adjustable
Repeat Frequency 1-200Hz  continuously adjustable
Continuous Output Energy Stability ±3%
Continuous Working Hours >24 hours

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Spot Laser Welding Machine

● It has stable performance, long life, and offers an efficient and economic processing solution for customers;
● With fast welding speed, it improves welding efficiency significantly and shortens the single work piece welding time;

● With high quality welding, beautiful welding seam, it greatly improves the passing rate of finished products without secondary processing;

● Can work on refractory materials, especially miniature parts and jewelries;
● Customize special machines according to customer requirements.

Model

LWY150

Average Output Power

150W

Laser Wavelength

1064nm

Max Single Pulse Energy

50J

Pulse Width

1ms-20ms continuously adjustable

Pulse Frequency

1-20HZ continuously adjustable

Continuous Working Time

≥24 hours

Welding Depth

0.05-2mm

Focused Spot Diameter

0.2-1.5mm(adjustable)

Power Supply

AC 220V 50HZ

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White Body Roof Laser

● Ensure welding joint beautiful

● Keep welding joint unanimous

● Welding joint uniform

● System working stable when mass production

 Machine Comparison Cost Comparison
Working Hour Spare Parts Prices
Resistance
Welding
Machine
Welding Robot*2
Top Cover Grabing Robot*1
Robot Welding Plier*2
paiting:1.5min
Assembling :1.5min
2.1¥/min
Glass with sealing :
15-20¥/set( windscreen
+ rear screen)
Aluminum decorative strip: 65-160¥
Laser
Welding
Machine
Welding Robot*2
Top Cover Grabing Robot*2
Laser Head*2
Laser Source*2
Laser Room
reworking: 1.5min 65-160¥ lower than
resistance welding
Reduce 2650W-5400W¥
( with production power
of 30W sets of car)

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